#006 Harry Sinko and Gary Lane | Disruption in the mining industry
16 July 2018 · 30 min · as at 2018-07-16
Gary Lane (guest) · Harry Sinko (guest) · Petro du Pisani (host)
Listen to the episode on iono.fm · MP3
About the guests
Harry Sinko
directors · Vuuma Collaborations · Mandela Mining Precinct in Emerentia
Introduced as having an international reputation as a creative, motivational, and results-driven change agent who has worked across corporate boundaries, delivering results in a variety of industries and cultures; a coach and master facilitator.
Gary Lane
directors · Vuuma Collaborations · Mandela Mining Precinct in Emerentia
Has built up a global reputation in the mining industry over the past 26 years; chairman of the mining part of the technical program committee of the South African Institute of Mining and Metallurgy.
In Gary's own words:
“I'm the chairman of the mining part of the technical program committee at the moment, and we've rejigged the whole way we do our technical program in terms of our conferences.”
Guest details come from the published episode notes or the guest's own words in the episode.
Episode analysis
Analysis by AI, drawn only from this episode; every point links to the moment it rests on.
Host Petro du Pisani talks with Gary Lane and Harry Sinko of Vuuma Collaborations about disrupting the mining industry. Gary argues that low returns have exposed broken practices and that the people side of Mining 4.0 is harder than the technology. Harry focuses on behaviour change, experiential learning and leadership belief. Together they describe their physical mining simulation, Simine, and their definition of a digital twin. They also cover what disruption means for mine workers, stakeholder value sharing, regulatory certainty and collaboration across industries.
Key ideas
- Gary argues that the mining industry is broken in its practices and must change its operating models, business models, technology and people management. [02:33]▸ [03:38]▸
- Gary says the people challenges are the hardest part of the future mine; technology implementation is the easy part. [18:52]▸
- Both guests contend that modernisation shifts jobs toward skilled and digital work rather than simply eliminating them. [05:17]▸ [05:40]▸ [06:10]▸ [06:59]▸
- Harry attributes resistance to change to entrenched behaviour patterns; Gary attributes it to fear and insecurity. [07:29]▸ [07:31]▸ [09:52]▸
- The guests use a physical simulation of the full mining value stream so teams can fail safely and learn systems thinking. [08:29]▸ [11:06]▸ [11:09]▸ [12:49]▸
- Gary warns that vendors are rebranding solutions as 4.0 and argues that systems thinking must come first to prioritise investment. [19:19]▸ [19:26]▸ [19:47]▸
- Harry holds that change management starts at the top and depends on leaders' genuine belief. [23:52]▸ [24:11]▸ [24:55]▸
- Both guests call for collaboration, learning from other industries and sharing value among all stakeholders. [21:13]▸ [21:55]▸ [22:59]▸
Harry's three steps to breaking habits
- Build acknowledgement and a want to break the habit because the new way is better.
- Work with people to introduce the new techniques or approaches to create a new outcome.
- Support them until they become very skilled in the depth of doing it.
As described in the episode: [07:29]▸ [09:02]▸
Lessons
- Gary suggests addressing the fear and insecurity behind resistance before introducing new technology. [09:52]▸
- Harry recommends letting people fail in a safe, offline environment so they build confidence before applying new skills at work. [04:30]▸ [08:29]▸
- According to Gary, without understanding the whole mining system, spending gets spread across initiatives with unclear value. [19:47]▸
- The simulation results Harry describes suggest that improving activities within silos raises output but not profitability. [12:49]▸ [13:13]▸
- Harry argues that change communication only works when senior leaders truly believe in it, rather than acting under external pressure. [24:11]▸ [24:55]▸
Who it's for
Mining executives, managers and change practitioners weighing digitisation and Mining 4.0, and anyone interested in how simulation-based experiential learning and systems thinking support people change in heavy industry.
Facts stated in the episode
- Harry says mining's productivity is nearly five times lower than the automotive industry's. [03:04]▸
- Harry says the simulation has been played close on a hundred times, and no group has reached break-even profit in the first round. [12:49]▸
- Gary says the South African Institute of Mining and Metallurgy has over 5,000 members. [25:26]▸
- Gary chairs the mining part of the institute's technical program committee. [25:39]▸
- The guests plan to launch Open Source Mine, which Gary describes as the TED Talks of mining. [28:14]▸ [28:17]▸
Questions this episode answers
- What does disruption mean in the mining industry?Gary says it means doing things differently, not for its own sake, by bringing new thinking from other industries into mine planning, operating models and business models. [02:33]▸ [03:38]▸
- Will automating mines cost mine workers their jobs?Gary says some unskilled jobs may go, but upskilling and newly economic ore bodies will create demand for skilled workers. Harry adds that productivity creates wealth, consumption and wider labour demand. [05:17]▸ [05:40]▸ [06:10]▸
- Why do people resist change at work?Harry points to solid behaviour patterns built over years; Gary points to fear and insecurity, such as fear of job loss or of being unable to use new technology. [07:31]▸ [09:52]▸
- What is the Simine mining simulation?Gary describes it as a physical simulation of the full mining value stream, from drilling to logistics, with operator, middle management and general management layers. Harry says it is aimed mainly at managers. [11:06]▸ [11:09]▸ [13:41]▸
- What is a digital twin in mining?Gary defines it as a virtual replica of the full mining value chain, including its equipment, resources, operating model and geospatial layout, used to simulate decisions. Harry adds that it includes the levels of work in the system. [15:42]▸ [15:54]▸
- Where should a mining company start with Mining 4.0?Gary says to start with systems thinking so you can prioritise, rather than buying the many vendor solutions now being punted. [19:19]▸ [19:47]▸
- What would make mining digitisation easier in South Africa?Gary says investors need regulatory certainty, especially around mining charter three. Harry calls for collaboration and for porting solutions from other industries. [20:13]▸ [21:13]▸
- How do you get buy-in for major change in mining?Harry says to start with senior management, then involve government in education and involve communities at every step. He adds that leaders need nearly blind belief in the change. [17:06]▸ [17:09]▸ [24:11]▸
In their own words
Longer stretches of the conversation, word for word from the transcript, turn by turn.
Jobs, productivity and skills in a modernised mining industry
Note (AI): Both guests answer the jobs question: Gary on upskilling and newly economic ore bodies, Harry on productivity, wealth and a global skilled-labour shortage.
Gary Lane, guest · [05:17]The first point to make is that the South African mining industry is no unique, not unique to any of the other mining companies globally. We're sitting with productivity issues globally. South Africa isn't actually lagging. What does it actually mean for the future? Well, if we don't modernize our mines globally, we can't open up and access all That are actually non-economic, like using current mining methods. So it's …
Read the full passage (340 words, 05:17–07:13)
Gary Lane, guest · [05:17]The first point to make is that the South African mining industry is no unique, not unique to any of the other mining companies globally. We're sitting with productivity issues globally. South Africa isn't actually lagging. What does it actually mean for the future? Well, if we don't modernize our mines globally, we can't open up and access all That are actually non-economic, like using current mining methods. So it's not a case of losing jobs, it's a case of making the industry more competitive, and there's going to be an upskilling of people. We're going to need more people with more advanced systems and digital skills in the future. So yes, there will be potentially a loss of the jobs in the unskilled sector, but it's going to be made up with the more skilled labor, plus we're going to open up more ore bodies, because there are ore bodies right now that aren't mined, that could be mined. Just now we'll talk about the global shortage there will be with those skills across all industries.
Harry Sinko, guest · [06:10]So it's also historically been proven that with productivity increases comes greater wealth. Greater wealth then produces greater consumption, and greater consumption usually broadens the production that's required, so the labor force that's required to service that consumption. So for instance, years ago, there were only a few choices in what you could do with your lifestyle if you had excessive income. Nowadays, there's a plethora of that. And so the ready or not in South Africa for the change is probably secondary to the question of we've got to change to increase productivity, to increase and generate greater wealth, and to then broaden the base of labor and skilled labor that's required as well. The other thing, as Gary mentioned a moment ago, is that there's this broader requirement across the globe For skilled labor, that a lot of predictions are suggesting there's going to be a shortage of, and South Africa's well-placed to be able to take advantage of that situation.
Why behaviour patterns resist change and how to break habits
Note (AI): Harry explains why long-held behaviour patterns are hard to shift and lays out his three-step approach to breaking habits.
Harry Sinko, guest · [07:29]Interesting question. Most of it's related to an individual's behavior patterns and changing that. If you think about the longer a person does a job, And the more frequently they do it, they develop these solid behavior patterns that are hard to change. So on an individual level, it's being able to work with them to transfer across from those behavior patterns to something new and different. And we all …
Read the full passage (368 words, 07:29–09:45)
Harry Sinko, guest · [07:29]Interesting question. Most of it's related to an individual's behavior patterns and changing that. If you think about the longer a person does a job, And the more frequently they do it, they develop these solid behavior patterns that are hard to change. So on an individual level, it's being able to work with them to transfer across from those behavior patterns to something new and different. And we all know that when we learn something new, it's awkward, it feels weird, it's uncomfortable, it takes longer, and often the results less satisfactory or of a lesser or lower quality than what we are used to. So it requires us to be able to support those periods of transition for individuals. And nowadays we can do that offline as well, rather than having to do it in the workplace, being able to do it offline, and hence our focus around experiential learning. We can fail in a safe environment and be able to then get confidence in picking up the skills and moving into the professional world. For us, it's really about being able to help people work through those concerns, vulnerabilities, and uncertainties around their behavior skills and, and how they apply them.
Petro du Pisani, host · [08:50]So pretty much breaking habits, because you get, you get so used to doing something in a specific way that you want to change people's behavior so that they can be receptive to doing something in a different way.
Harry Sinko, guest · [09:01]So absolutely, breaking habits so that, firstly, there's a want to want break the habit because it's a better way, acknowledgement around that. Secondly, to be able to then work with them to introduce the new techniques or approaches. To be able to then create a new outcome. And then thirdly is to be able to support them so that they become very skilled in the depth of doing it. If we think about change in its highest level or broadest context, the requirement of things to change requires at this stage, as far as we know, people to do things differently. If things aren't done differently, nothing changes. And if people need to do things differently, then we've got to tackle that fundamental area.
How the Simine mining simulation game works
Note (AI): Describes the simulation's structure and the typical round-by-round outcome, which shows the systems-thinking lesson the guests teach.
Gary Lane, guest · [11:06]Yes, so we've built a facility at the Mandela Mining Precinct. It is a physical mining simulation that represents the full value stream of mining. So from the drilling right through drilling, blasting, loading, hauling, all the processing and outbound logistics to the final customer. So we can bring in a team. Some people are operators of each of the different activities. We have a middle management layer, which run …
Read the full passage (415 words, 11:06–13:39)
Gary Lane, guest · [11:06]Yes, so we've built a facility at the Mandela Mining Precinct. It is a physical mining simulation that represents the full value stream of mining. So from the drilling right through drilling, blasting, loading, hauling, all the processing and outbound logistics to the final customer. So we can bring in a team. Some people are operators of each of the different activities. We have a middle management layer, which run each of the overall departments. We have a general management layer as well. So it represents the full mining organization, and we actually run an experiential simulation where you run the mine to see the impact that you have, and it brings out all the issues around managing a mine around systems thinking.
Petro du Pisani, host · [11:47]What can you add, Harry?
Harry Sinko, guest · [11:49]So it looks at a system and identifying where the constraints exist in the system. So from a technical point of view, it highlights how we often miss those, how activities within silos tend to correct their areas and processes without necessarily impacting on the entire value chain. So it highlights that very effectively. What it also highlights quite often is that people may start to identify where some of the constraints exist. However, In a complex system with a lot of people involved making decisions, doing the work that they normally do, particularly the middle management layer, that quite often that's lost, that's evaporated, and so we go back into the traditional way of solving problems which tend to be long-winded and don't achieve the outcomes that we need. In fact, the game has been specifically designed, and typically what happens is in the first round, every group that's ever played it so far, and we've probably played it close on a hundred times now with different groups, do not achieve anywhere near the profitability that the game should achieve, a break-even profit. They then go and spend quite a lot of money, time, resources on improving things, because we give people an opportunity to go and improve their first result. They come back and they introduce all of those, improvements, and what we find then is they typically do a better job, they increase the output, however, they're still nowhere near achieving a profit. Then that's where we start to do the development work with them understanding how and where they need to focus their efforts, what tools they need to use, and how to look at the whole process in a very systematic approach.
What a digital twin of a mine is
Note (AI): Gives the guests' definition of a digital twin and how it lets decisions be tested virtually before a mine makes changes.
Gary Lane, guest · [15:42]So it is actually one of my sort of focus areas at the moment. So let me, let me try and clarify that. There's a lot of, the term digital twin's been used quite broadly across industries without a real understanding of what it is. It is really a virtual replica of the actual item that you want to represent. So in the case of a mining organization, a digital …
Read the full passage (186 words, 15:42–16:46)
Gary Lane, guest · [15:42]So it is actually one of my sort of focus areas at the moment. So let me, let me try and clarify that. There's a lot of, the term digital twin's been used quite broadly across industries without a real understanding of what it is. It is really a virtual replica of the actual item that you want to represent. So in the case of a mining organization, a digital twin represent the full mining value chain together with its activities, the equipment, the resources, the operating model, together with an actual geospatial picture of what that mine looks like. That pays respect to the, distances that trucks travel, for example. And you can literally simulate every single decision you'd make on a normal mine. To simulate in a virtual environment, so we can literally test what will happen if we make changes and what the impact will be on the mine.
Petro du Pisani, host · [16:32]Would you like to add to that, Harry?
Gary Lane, guest · [16:34]The
Harry Sinko, guest · [16:35]additional thing I might suggest is that it also includes in our definition the different hierarchies or levels of work that exist within that system.
Getting buy-in for Mining 4.0 and systems thinking first
Note (AI): Sets out who must be influenced (leaders, government, communities) and Gary's warning about vendor confusion and the need for systems thinking.
Harry Sinko, guest · [17:06]So the traditional answer is probably the safest. We'll start with senior management in all of the organizations that are impacted, so the mining organizations in this case. A large part is to work with them, educate them, broaden their thinking and understanding of what's possible out there. And ultimately, they need to lead the program or the new charge in this area. It's, I mentioned the auto industry being …
Read the full passage (503 words, 17:06–20:02)
Harry Sinko, guest · [17:06]So the traditional answer is probably the safest. We'll start with senior management in all of the organizations that are impacted, so the mining organizations in this case. A large part is to work with them, educate them, broaden their thinking and understanding of what's possible out there. And ultimately, they need to lead the program or the new charge in this area. It's, I mentioned the auto industry being a, a significant leader in productivity increases over the last thirty years, in fact. The large part of that is because they had some very strong leadership in some of the companies that were driving, breaking the barriers of traditional manufacturing techniques and methods. And I believe the same is required in the mining industry. However, it doesn't just stop there. We also mentioned that the new mining 4.0, the digital future of mining, will require a significant amount of resources, new resources, new talent, new capabilities, and skills. And for that, we need to rely on government to be able to help The education processes achieve those requirements that we need for those people as well. And then broadly, it's about communities, communities that need to be involved at every step of the way. The future is largely where we all participate in, and we all have a requirement to be able to impact on that. And so I think that communities are a big part of it as well. Moving away from focusing on, you know, what happens to my job today, and starting to think about what are my children going to be doing in the future in this industry.
Gary Lane, guest · [18:52]The toughest part about what the mind of the future looks like is actually the people challenges. The technology and the technology implementation and the digital is actually the easy part. It's going to be around the change of people and the stuff we spoke about earlier around the fear of change and the root causes of that. Right now, the industry's bombarded with lots and lots of digital solutions for mining 4.0 or for the digital mine. I would say there's a lot of confusion in the industry. If I was the CEO of a mining company right now, I'd be a little bit scared because I think there's a lot of solutions being punted by different vendors. In some instances, we've just renamed stuff with a 4.0 after it. And it comes down to what are the right things to focus on that are going to create the value of what we're trying to achieve, whether it's a safety improvement or increase in profitability, which leads into efficiency improvement. And our belief is the fundamental starting point of that is systems thinking. Without an understanding of the mining system, you're not gonna be able to prioritize where to focus, and you're gonna spend money across a whole list of initiatives, which is what the mining industry currently does, without understanding incremental value of what that's gonna result in.
Change management starts at the top with belief
Note (AI): Harry argues that senior leaders' internal belief, not external pressure, is what lets change communication and engagement work.
Petro du Pisani, host · [23:52]So Harry, I got to know you as a coach and master facilitator for a couple of projects that we worked together on. So what I'd like to talk to you about is specifically the topic of Change Management, and how important is Change Management and bringing people along? …
Read the full passage (193 words, 23:52–25:10)
Petro du Pisani, host · [23:52]So Harry, I got to know you as a coach and master facilitator for a couple of projects that we worked together on. So what I'd like to talk to you about is specifically the topic of Change Management, and how important is Change Management and bringing people along?
Harry Sinko, guest · [24:10]Very crucial. Where of the opinion Change Management starts at the top. It needs to have total commitment belief at a senior management level. The only way that you can truly bring people along is to have nearly blind belief that what you're engaged in, what you want to do, is going to create the new future. And too often we see that that's quite neglected. People seem to do it because there's a requirement, because there's some external pressure. And they forget that the belief, internal belief, is a critical thing. Once that happens, then great things can come out of that. Because change at the end of the day requires communication, effective communication, engagement with people, and all we have is that in the change toolkit. And to be able to do that effectively, you've got to come from a true source.
Quotes
“No one cares how much you know until they know how much you care, and in a changing, disruptive environment, that's a critical component to success, we believe.”
“If you think you can or you think you can't, you're right, and that's about self-belief.”
“If things aren't done differently, nothing changes. And if people need to do things differently, then we've got to tackle that fundamental area.”
“The world is now getting a lot more agile, and organizations are going to have to respond to that.”
“The toughest part about what the mind of the future looks like is actually the people challenges. The technology and the technology implementation and the digital is actually the easy part.”
“In some instances, we've just renamed stuff with a 4.0 after it.”
“you've got to really disrupt the present to improve the future.”
“Ultimately leading us to what is one of our key mantras, and that is simplifying complexity.”
“Open Source Mine, which is going to be the TED Talks of mining.”
What was said, by topic
Disruption in mining
“The mining industry's got to the point of realization that they aren't getting the returns that they require. I mean, the pull down in the commodity prices expose an industry that in, in reality is broken in terms of, of their practices,”
“the mining industry's lag behind in productivity to the tune of nearly five times less than, for instance, the automotive industry, and a large part of that we believe is effective collaboration,”
“It's doing things differently. Now, not just for the sake of doing it differently, but it's bringing in new thinking from other industries or completely new thinking.”
“The first point to make is that the South African mining industry is no unique, not unique to any of the other mining companies globally. We're sitting with productivity issues globally. South Africa isn't actually lagging.”
“So it's not a case of losing jobs, it's a case of making the industry more competitive, and there's going to be an upskilling of people. We're going to need more people with more advanced systems and digital skills in the future.”
“So it's also historically been proven that with productivity increases comes greater wealth. Greater wealth then produces greater consumption, and greater consumption usually broadens the production that's required, so the labor force that's required to service that consumption.”
“there's this broader requirement across the globe For skilled labor, that a lot of predictions are suggesting there's going to be a shortage of, and South Africa's well-placed to be able to take advantage of that situation.”
“So up until now, the minerals industry or the mining industry is all about discovering an at resource, mining the resource, and then bringing the land back to some previous condition as best as possible.”
Mining simulation and experiential learning
“One of the things that we're focusing quite intensively on is experiential learning, which is accelerating that Experience-based learning out in the business and industry.”
“We can fail in a safe environment and be able to then get confidence in picking up the skills and moving into the professional world.”
“It is a physical mining simulation that represents the full value stream of mining. So from the drilling right through drilling, blasting, loading, hauling, all the processing and outbound logistics to the final customer.”
“every group that's ever played it so far, and we've probably played it close on a hundred times now with different groups, do not achieve anywhere near the profitability that the game should achieve, a break-even profit.”
“They come back and they introduce all of those, improvements, and what we find then is they typically do a better job, they increase the output, however, they're still nowhere near achieving a profit.”
“We're targeted the game mainly at management levels, senior management, middle management, so that's where the main focus is. However, we've played it with school children as well to introduce them into the mining sector”
People and behaviour change
“Most of it's related to an individual's behavior patterns and changing that. If you think about the longer a person does a job, And the more frequently they do it, they develop these solid behavior patterns that are hard to change.”
“breaking habits so that, firstly, there's a want to want break the habit because it's a better way, acknowledgement around that. Secondly, to be able to then work with them to introduce the new techniques or approaches.”
“You've got to go to the core feeling and reason why people don't like change. And it obviously is different for different people, but it generally comes down to some kind of fear, some kind of insecurity.”
Digital twins and Mining 4.0
“It is really a virtual replica of the actual item that you want to represent. So in the case of a mining organization, a digital twin represent the full mining value chain together with its activities, the equipment, the resources, the operating model,”
“If I was the CEO of a mining company right now, I'd be a little bit scared because I think there's a lot of solutions being punted by different vendors. In some instances, we've just renamed stuff with a 4.0 after it.”
“Without an understanding of the mining system, you're not gonna be able to prioritize where to focus, and you're gonna spend money across a whole list of initiatives, which is what the mining industry currently does,”
Change management leadership
“We'll start with senior management in all of the organizations that are impacted, so the mining organizations in this case. A large part is to work with them, educate them, broaden their thinking and understanding of what's possible out there.”
“Where of the opinion Change Management starts at the top. It needs to have total commitment belief at a senior management level. The only way that you can truly bring people along is to have nearly blind belief”
“Because change at the end of the day requires communication, effective communication, engagement with people, and all we have is that in the change toolkit. And to be able to do that effectively, you've got to come from a true source.”
Collaboration and stakeholders
“Moving away from focusing on, you know, what happens to my job today, and starting to think about what are my children going to be doing in the future in this industry.”
“Investors and shareholders of mining companies, the most fundamental thing is they need certainty. So the government legislation and, and especially the mining charter three, we just need certainty around what the legislation and what the rules of the game is.”
“a lot of solutions are already active in a lot of different industries, and learning from those industries, bringing that into the mining industry, and collaborating effectively rather than reinventing another proprietary solution,”
“Nowadays, just about anyone can buy a computer, bit of software, 3D printer, and go to work and create a business that never was possible before. And we believe that that's going to increase quite dramatically, as most people do, and that's going to bring some benefit as well. But if you have a closed architecture or closed system, breaking into that is very difficult, and, liberating that is a critical piece.”
“We're going to have to look at how we effectively share value, in whichever form it is, between multiple stakeholders. And we're talking here about government, in terms of the royalties and taxes, we're talking about employees, the actual mineral rights owners, the communities, shareholders.”
“The South African Intu Mining Metallurgy has about over 5,000 members, and they're representing their members' interests in the industry together with other stakeholders.”
“I'm the chairman of the mining part of the technical program committee at the moment, and we've rejigged the whole way we do our technical program in terms of our conferences.”
“And soon to be launched, we are going to be starting a thing called Open Source Mine, which is going to be the TED Talks of mining. So we're going to try and bring in thought leaders to disseminate knowledge,”
Episode notes (as published)
From the episode notes published with the podcast.
Petro du Pisani talks to Harry Sinko and Gary Lane, from Vuuma Collaborations, about mining simulations, digital twins and the people change required for Mining 4.0. Connect with Petro � Solid Gold Podcasts
Every quotation and passage on this page is copied word for word from the episode audio transcript and linked to the moment it was said. Quotations are never written or altered by AI; topic labels, passage notes and the episode analysis are AI-generated. Guest details come from the published episode notes or the guest's own words.
Book the free 30-minute introductory conversation with Petro du Pisani